All Categories on Alloy Engineering Co.

Corrosion Resistant Metal Fabrications CAD/CAM Design Capabilities Project
ManagementProductsHigh-Temperature Fans & Blowers Furnace Muffles Batch/Continuous Fabricated Rotary Retorts Custom ASME Pressure Vessels Catalyst Baskets Heat Exchangers Power Generation Products Radiant Tubes Recuperator Tube Bundles


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		Corrosion Resistant Metal Fabrications Alloy Engineering has pioneered the development of rolling, forming and welding techniques to ensure the highest quality, most durable products available, anywhere. Our manufacturing team is focused on fabricating engineered products that meet, or exceed, the most stringent application requirements. Within our extensive manufacturing facilities is an array of up-to-date cutting, forming, positioning and welding equipment that consistently produces high- quality, stress-free products. We develop Qualified Procedures that adhere to industry standards to ensure that a specific combination of parameters will develop a sound weld that meets a target level of strength and ductility. Our commitment to ...




		Custom Design Solutions Our engineering team analyzes and evaluates the many factors influencing long-term performance of new designs and existing components in a hostile, high-temperature or corrosive industrial environment. With a through understanding of these factors, and their interaction, we assure you of an optimal solution that meets the requirements of your unique application.




		CAD/CAM Design Capabilities Alloy Engineering’s cutting edge technology allows for quick response with design solutions. Constantly upgraded CAD capabilities provide powerful 3-D functionality through solid modeling resulting in fast and accurate design and generation of drawings and graphics. As a result, we quickly respond with a design solution and seamlessly integrate product designs with customer system specifications. In-depth design-analysis capabilities include: Stress Frequency Displacement Buckling Steady state and transient thermal analyses Assembly analysis with gap and contact checks Nonlinear stress Shape optimization Dynamic response ...




		Materials Selection Expertise Through long experience in developing alloy products for high-temperature and corrosive applications, our engineering team understands how these hostile environments affect material performance. Consequently, after an analysis of your application, we will suggest the best alloy for optimal performance and life.




		Project Management Developing custom solutions for an entire complex, multi-component fabricated alloy projects to ensure on-time, on-budget delivery. Our nationwide network of field sales engineers can help you increase productivity and lower costs. Each Alloy Engineering sales engineer is an accomplished engineer as well as a proficient designer. Collectively, these sales consultants, along with our design engineers, bring a wealth of experience, insight and knowledge to your project. The focus of design and engineering is to develop a custom solution for each application. Our design engineers work closely with customers throughout each project. With cutting-edge CAD technology, we quickly respond with design solutions. Our ...




		High-Temperature Fans & High temperature Blowers Alloy Engineering high-temperature fan products include a complete line of standard, special purpose and custom tube and vane axial fans, plug fans, centrifugal fans, and annealing base fans available in a variety of fan wheel designs. We dynamically balance fan wheels from the smallest sizes to 120-in. diameter and weighing up to 5,000 lb. Our engineering staff has particular expertise in high-temperature bearing selection and shaft-support-system design, elements particularly vulnerable to extreme temperatures and system dynamics. Alloy Engineering fans and components routinely deliver many times the life of the units they replace. In an emergency, we will quickly refurbish a fan from our in-house stock of ...




		Furnace Muffles Alloy Engineering muffles, in a variety of application-specific configurations and with an assortment of accessories, will meet, or exceed performance requirements, extend component life, and minimize operating and maintenance costs. Each Alloy Engineering muffle is the result of a thorough analysis of application and operating parameters and is not an off-the-shelf, performance-compromised design. Over the years, Alloy Engineering has pioneered the development of rolling, forming and welding techniques to ensure the highest quality, most durable furnace muffles available, anywhere. Whatever the material—stainless or nickel-alloy steels, titanium, aluminum, or special bi-metal composites—we have the specialized ...




		Batch/Continuous Fabricated Rotary Retorts Alloy Engineering AGF batch rotary retorts are fabricated from ductile wrought materials with a low carbon content and tight grain structure resulting in greater resistance to thermal fatigue and longer service life than cast retorts. They are also weigh less and heat up faster for shorter cycle times. Also, fabrication allows for the use of various grades of materials to enhance specific areas of the retort. Our continuous retorts have a minimum of welds and feature a continuous weld from the charge end to the discharge end on both sides of the flight. Because no patterns are required, our designs address specific application needs to maximize production and retort life. A variety of optional equipment ...




		ASME Pressure Vessels For more than a dozen years, Alloy Engineering has carried a Certificate of Authorization to fabricate pressure vessels to ASME Section VIII, Division 1 specifications. During this time we have designed and built pressure vessels in a wide range of materials for a variety of industries. However, our unique expertise and experience is the design of high-temperature vessels fabricated from high-nickel and exotic alloys. Our designs are routinely found in applications operating at over 1,000 F, while our components and assemblies for nitric acid processes operate at over 1,600 F. We have developed specialized design and welding techniques for these demanding applications, and our rigorous quality standards and ...




		Catalyst Baskets Nitric acid catalyst baskets are exposed to extreme temperature variations that frequently result in excessive maintenance and unscheduled downtime. Through innovative design and materials-selection expertise, Alloy Engineering catalyst baskets far outlive those of other fabricators to minimize life-cycle costs. Alloy Engineering catalyst baskets are fabricated from corrosion-resistant materials such as Type 310 stainless steel, Alloy 800H and Haynes Alloy 230 in sizes from 1 ft to 20 ft in diameter.




		Heat Exchangers Alloy Engineering has extensive experience in the mechanical design and fabrication of all types and sizes of heat exchangers and their components. Although we routinely fabricate stainless steel and carbon steel heat exchanger assemblies and components to ASME code specifications, we have over 65-years of specialized expertise and experience in fabricating high-temperature and corrosion-resistant high-nickel alloys and other exotic materials. We work closely with customers to ensure adherence to design specifications, and our stringent quality procedures result in welds of the highest quality and strength. This means we are able to work with all the various welding and fabrication parameters and variables – base materials, ...




		Power Generation Products Alloy Engineering has long been a premier supplier of alloy fabrications for a variety of applications in the global power generation industry including pollution control equipment and components. Our high-temperature, corrosion-resistant fabrications are the highest quality, most durable available, anywhere. We ensure adherence to design specifications and assume total responsibility for the fabrication management of complex high-temperature or corrosion resistant assemblies and systems. As a result, these projects are delivered on-time and on-budget. We plan, execute, control and coordinate the performance of all aspects of project development to ensure completion and delivery on schedule and within budget. ...




		Radiant Tubes Alloy Engineering radiant tubes out perform and last longer than the tubes they replace to reduce maintenance, production, and energy costs. They are thin, light weight and resist sagging and cracking. Made from ductile high-nickel, low-carbon alloys with a controlled, tight grain structure, our radiant tubes have high resistance to thermal fatigue. We understand how and why radiant tubes fail and may use various grades of wrought materials in a fabrication to enhance the performance of specific areas of a tube. Our fabricated tubes have a low mass that enhances heat transfer for high efficiency while reducing energy and operating expense.




		Recuperator Tube Bundles We fabricate tubes in any configuration and wall thickness and support all furnace OEM tube designs. We can repair or replace return bends, flanges, bungs, and straight components. According to application requirements, tubes in all sizes and configurations are made from a variety of materials including stainless steel, Inconel 600 and 601, Incoloy 800, RA330 or RA333. For carburizing, carbonitriding, hardening or annealing, material selection is made to avoid problems such as creep deformation and metallurgical deterioration. Wall thicknesses range from 1/8 to ¼ in. Pressed return bends are a feature on most Alloy Engineering tube assemblies to assure uniform metal section for consistent heat transfer.




		Pickling Hooks Highly engineered Alloy Engineering 625 alloy pickling hooks provide at least 20 times the life of carbon steel hooks in the unpredictable and highly corrosive environment of HCl-based wire-coil pickling lines. They ensure a bright, clean pickled-wire surface by eliminating the progressive production of wire-staining corrosion residue that travels along a typically grooved and corroded carbon steel hook and subsequently drips on cleaned product. Alloy Engineering 625 hooks are fabricated from Inconel 625—a corrosion-resistant alloy of Cr, Ni and Al whose corrosion-resistant characteristics are predictable and only change gradually with temperature and variations in acid-bath concentration.